導(dao)語：智能(neng)制造(zao)技術在航(hang)空制造(zao)產業的(de)應(ying)用一(yi)文來源于(yu)網友(you)上(shang)傳，不(bu)代表本站(zhan)觀點，若(ruo)需(xu)要原創文章可咨(zi)詢客服老師，歡迎參考。

摘要：基于協同智能制造工廠建設項目的案例，闡述智能制造技術的應用，通過(guo)改造(zao)大幅度提高生產效率、減少成(cheng)本、保障產品(pin)質(zhi)量(liang)，同(tong)時避免了人工裝配造(zao)成(cheng)的安全隱患。

關鍵詞：智能制造，裝配(pei)自動化(hua)，質(zhi)量管(guan)控

本文將以某航空制造生產(chan)廠建設為背景(jing)，對智(zhi)能(neng)制(zhi)造在智(zhi)能(neng)制(zhi)造設計與應(ying)用進(jin)行詳(xiang)細闡(chan)述(shu)。

1智能制造系統架構

智能制(zhi)(zhi)造的應(ying)(ying)用(yong)主要(yao)實(shi)現(xian)(xian)再裝配(pei)自動化的生產，網絡信(xin)息(xi)化的實(shi)時(shi)監控、決策(ce)以及管(guan)理，物流自動化的物料以及產品的轉運工作，并且通過數(shu)字孿生技術將智能制(zhi)(zhi)造應(ying)(ying)用(yong)實(shi)現(xian)(xian)智能化的仿真作業(ye)，實(shi)現(xian)(xian)精益智慧制(zhi)(zhi)造。圖1為智能制(zhi)(zhi)造架構。

2裝配自動化技術在航空領域中的應用

在航(hang)空(kong)機械制造過程(cheng)中(zhong)(zhong)(zhong)通(tong)(tong)過實(shi)現(xian)裝配(pei)(pei)(pei)(pei)自(zi)(zi)動(dong)(dong)化(hua)的(de)(de)(de)(de)(de)(de)技(ji)(ji)術(shu)(shu)(shu)，使(shi)用(yong)多種傳感器、儀器儀表實(shi)時檢(jian)測(ce)(ce)(ce)當(dang)前(qian)產(chan)(chan)品(pin)(pin)的(de)(de)(de)(de)(de)(de)生(sheng)(sheng)(sheng)產(chan)(chan)狀(zhuang)態(tai)以及實(shi)時的(de)(de)(de)(de)(de)(de)坐標位(wei)置(zhi)，同(tong)(tong)時監控裝配(pei)(pei)(pei)(pei)過程(cheng)中(zhong)(zhong)(zhong)實(shi)時的(de)(de)(de)(de)(de)(de)安全(quan)問題；使(shi)用(yong)條(tiao)碼、射頻識(shi)別(bie)(bie)可探測(ce)(ce)(ce)到所生(sheng)(sheng)(sheng)產(chan)(chan)產(chan)(chan)品(pin)(pin)的(de)(de)(de)(de)(de)(de)代(dai)號(hao)以及批次信息，以便后續進行(xing)質(zhi)(zhi)量(liang)(liang)管理的(de)(de)(de)(de)(de)(de)追溯以及查詢；使(shi)用(yong)工(gong)(gong)(gong)(gong)業機器人(ren)(ren)、機械和裝置(zhi)可實(shi)現(xian)全(quan)自(zi)(zi)動(dong)(dong)的(de)(de)(de)(de)(de)(de)裝配(pei)(pei)(pei)(pei)操(cao)作等，自(zi)(zi)動(dong)(dong)化(hua)是(shi)(shi)企業進行(xing)生(sheng)(sheng)(sheng)產(chan)(chan)活動(dong)(dong)的(de)(de)(de)(de)(de)(de)物質(zhi)(zhi)技(ji)(ji)術(shu)(shu)(shu)基(ji)礎(chu)；工(gong)(gong)(gong)(gong)位(wei)根據生(sheng)(sheng)(sheng)產(chan)(chan)信息通(tong)(tong)過設(she)備進行(xing)自(zi)(zi)動(dong)(dong)化(hua)安裝生(sheng)(sheng)(sheng)產(chan)(chan)與傳統(tong)(tong)(tong)裝配(pei)(pei)(pei)(pei)技(ji)(ji)術(shu)(shu)(shu)相(xiang)(xiang)比，自(zi)(zi)動(dong)(dong)化(hua)技(ji)(ji)術(shu)(shu)(shu)下的(de)(de)(de)(de)(de)(de)裝配(pei)(pei)(pei)(pei)技(ji)(ji)術(shu)(shu)(shu)擁有(you)很多的(de)(de)(de)(de)(de)(de)實(shi)用(yong)性優勢，因(yin)此，發展(zhan)速度(du)迅猛(meng)。當(dang)前(qian)，航(hang)空(kong)領(ling)域(yu)的(de)(de)(de)(de)(de)(de)裝配(pei)(pei)(pei)(pei)主要體現(xian)在打螺絲，涂膠，大部件的(de)(de)(de)(de)(de)(de)裝配(pei)(pei)(pei)(pei)以及對(dui)(dui)(dui)(dui)(dui)接(jie)(jie)測(ce)(ce)(ce)試等。其中(zhong)(zhong)(zhong)，圓(yuan)(yuan)柱形產(chan)(chan)品(pin)(pin)的(de)(de)(de)(de)(de)(de)對(dui)(dui)(dui)(dui)(dui)接(jie)(jie)技(ji)(ji)術(shu)(shu)(shu)在航(hang)空(kong)領(ling)域(yu)中(zhong)(zhong)(zhong)屬于一(yi)個(ge)比較(jiao)常用(yong)并且(qie)難度(du)比較(jiao)大的(de)(de)(de)(de)(de)(de)一(yi)個(ge)工(gong)(gong)(gong)(gong)藝流程(cheng)。目(mu)前(qian)現(xian)有(you)的(de)(de)(de)(de)(de)(de)調姿(zi)對(dui)(dui)(dui)(dui)(dui)接(jie)(jie)生(sheng)(sheng)(sheng)產(chan)(chan)方(fang)式(shi)大多采(cai)用(yong)人(ren)(ren)工(gong)(gong)(gong)(gong)對(dui)(dui)(dui)(dui)(dui)接(jie)(jie)或(huo)者(zhe)是(shi)(shi)半自(zi)(zi)動(dong)(dong)對(dui)(dui)(dui)(dui)(dui)接(jie)(jie)，這樣會(hui)加大人(ren)(ren)員的(de)(de)(de)(de)(de)(de)勞(lao)動(dong)(dong)強(qiang)度(du)，另外(wai)人(ren)(ren)工(gong)(gong)(gong)(gong)或(huo)者(zhe)半自(zi)(zi)動(dong)(dong)對(dui)(dui)(dui)(dui)(dui)接(jie)(jie)無法實(shi)現(xian)動(dong)(dong)態(tai)監測(ce)(ce)(ce)對(dui)(dui)(dui)(dui)(dui)接(jie)(jie)兩段筒(tong)(tong)體的(de)(de)(de)(de)(de)(de)空(kong)間姿(zi)態(tai)，無法保證圓(yuan)(yuan)筒(tong)(tong)的(de)(de)(de)(de)(de)(de)中(zhong)(zhong)(zhong)心軸線的(de)(de)(de)(de)(de)(de)同(tong)(tong)軸度(du)，對(dui)(dui)(dui)(dui)(dui)裝配(pei)(pei)(pei)(pei)公差間隙較(jiao)小的(de)(de)(de)(de)(de)(de)產(chan)(chan)品(pin)(pin)，無法實(shi)現(xian)對(dui)(dui)(dui)(dui)(dui)接(jie)(jie)或(huo)者(zhe)在對(dui)(dui)(dui)(dui)(dui)接(jie)(jie)過程(cheng)中(zhong)(zhong)(zhong)出現(xian)碰(peng)撞或(huo)者(zhe)摩擦，從而(er)影響產(chan)(chan)品(pin)(pin)質(zhi)(zhi)量(liang)(liang)，對(dui)(dui)(dui)(dui)(dui)于火(huo)工(gong)(gong)(gong)(gong)品(pin)(pin)會(hui)產(chan)(chan)生(sheng)(sheng)(sheng)安全(quan)隱患，其次采(cai)用(yong)人(ren)(ren)工(gong)(gong)(gong)(gong)對(dui)(dui)(dui)(dui)(dui)接(jie)(jie)或(huo)者(zhe)是(shi)(shi)半自(zi)(zi)動(dong)(dong)對(dui)(dui)(dui)(dui)(dui)接(jie)(jie)需要多人(ren)(ren)配(pei)(pei)(pei)(pei)合才(cai)能(neng)完成測(ce)(ce)(ce)量(liang)(liang)及對(dui)(dui)(dui)(dui)(dui)接(jie)(jie)，會(hui)大大增(zeng)加操(cao)作人(ren)(ren)員數量(liang)(liang)，而(er)火(huo)工(gong)(gong)(gong)(gong)品(pin)(pin)車間都有(you)定(ding)員限制，也會(hui)影響生(sheng)(sheng)(sheng)產(chan)(chan)效(xiao)率。通(tong)(tong)過自(zi)(zi)動(dong)(dong)裝配(pei)(pei)(pei)(pei)線的(de)(de)(de)(de)(de)(de)改(gai)造，由(you)機器人(ren)(ren)接(jie)(jie)觸式(shi)測(ce)(ce)(ce)量(liang)(liang)系統(tong)(tong)(tong)、視(shi)覺測(ce)(ce)(ce)量(liang)(liang)系統(tong)(tong)(tong)、對(dui)(dui)(dui)(dui)(dui)接(jie)(jie)調姿(zi)機構(gou)、對(dui)(dui)(dui)(dui)(dui)接(jie)(jie)固(gu)定(ding)平臺、工(gong)(gong)(gong)(gong)裝夾(jia)(jia)具等組成，實(shi)現(xian)平臺上工(gong)(gong)(gong)(gong)件的(de)(de)(de)(de)(de)(de)平移(yi)、橫移(yi)、升降(jiang)、偏航(hang)、俯仰及滾轉6個(ge)自(zi)(zi)由(you)度(du)的(de)(de)(de)(de)(de)(de)調姿(zi)定(ding)位(wei)。兩段圓(yuan)(yuan)筒(tong)(tong)吊裝至對(dui)(dui)(dui)(dui)(dui)接(jie)(jie)調姿(zi)設(she)備上之后，由(you)工(gong)(gong)(gong)(gong)裝夾(jia)(jia)具將(jiang)兩段圓(yuan)(yuan)筒(tong)(tong)夾(jia)(jia)緊固(gu)定(ding)，測(ce)(ce)(ce)量(liang)(liang)機器人(ren)(ren)分(fen)別(bie)(bie)對(dui)(dui)(dui)(dui)(dui)兩段圓(yuan)(yuan)筒(tong)(tong)的(de)(de)(de)(de)(de)(de)外(wai)圓(yuan)(yuan)、端面等進行(xing)測(ce)(ce)(ce)量(liang)(liang)，建(jian)立空(kong)間坐標系；采(cai)用(yong)視(shi)覺檢(jian)測(ce)(ce)(ce)相(xiang)(xiang)機對(dui)(dui)(dui)(dui)(dui)工(gong)(gong)(gong)(gong)裝上的(de)(de)(de)(de)(de)(de)靶(ba)標拍照，確(que)定(ding)空(kong)間坐標；同(tong)(tong)時將(jiang)測(ce)(ce)(ce)量(liang)(liang)機器人(ren)(ren)的(de)(de)(de)(de)(de)(de)坐標系進行(xing)轉化(hua)，導入至視(shi)覺檢(jian)測(ce)(ce)(ce)系統(tong)(tong)(tong)中(zhong)(zhong)(zhong)，采(cai)用(yong)雙檢(jian)測(ce)(ce)(ce)系統(tong)(tong)(tong)相(xiang)(xiang)互驗證的(de)(de)(de)(de)(de)(de)方(fang)式(shi)，確(que)保測(ce)(ce)(ce)量(liang)(liang)精度(du)。通(tong)(tong)過自(zi)(zi)動(dong)(dong)化(hua)設(she)計的(de)(de)(de)(de)(de)(de)改(gai)造大幅(fu)度(du)提高了(le)產(chan)(chan)品(pin)(pin)的(de)(de)(de)(de)(de)(de)生(sheng)(sheng)(sheng)產(chan)(chan)效(xiao)率，減少(shao)了(le)人(ren)(ren)力成本，保障(zhang)了(le)生(sheng)(sheng)(sheng)產(chan)(chan)質(zhi)(zhi)量(liang)(liang)，同(tong)(tong)時也避免(mian)了(le)人(ren)(ren)工(gong)(gong)(gong)(gong)裝配(pei)(pei)(pei)(pei)造成的(de)(de)(de)(de)(de)(de)安全(quan)隱患。

3生產線管控系統

通過(guo)(guo)產(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)線(xian)(xian)(xian)(xian)(xian)控(kong)(kong)(kong)(kong)(kong)(kong)制系(xi)(xi)(xi)統(tong)(tong)(tong)根(gen)據(ju)(ju)(ju)(ju)(ju)實(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)際生(sheng)(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)的(de)(de)(de)(de)(de)需(xu)(xu)(xu)求(qiu)進(jin)行(xing)(xing)生(sheng)(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)技術(shu)準備計(ji)劃(hua)(hua)，訂單(dan)的(de)(de)(de)(de)(de)下(xia)發以(yi)(yi)及(ji)生(sheng)(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)計(ji)劃(hua)(hua)的(de)(de)(de)(de)(de)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)理(li)(li)，在整個智(zhi)能(neng)(neng)制造生(sheng)(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)過(guo)(guo)程(cheng)(cheng)(cheng)中(zhong)進(jin)行(xing)(xing)決策(ce)性選擇(ze)。根(gen)據(ju)(ju)(ju)(ju)(ju)對(dui)(dui)(dui)(dui)某(mou)(mou)型(xing)產(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)品(pin)裝(zhuang)配生(sheng)(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)線(xian)(xian)(xian)(xian)(xian)的(de)(de)(de)(de)(de)現(xian)(xian)狀(zhuang)(zhuang)和(he)(he)需(xu)(xu)(xu)建設(she)內(nei)(nei)容(rong)的(de)(de)(de)(de)(de)理(li)(li)解，在某(mou)(mou)型(xing)產(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)品(pin)裝(zhuang)配生(sheng)(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)線(xian)(xian)(xian)(xian)(xian)內(nei)(nei)建設(she)產(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)線(xian)(xian)(xian)(xian)(xian)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)控(kong)(kong)(kong)(kong)(kong)(kong)系(xi)(xi)(xi)統(tong)(tong)(tong)，實(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)現(xian)(xian)從(cong)無到(dao)有的(de)(de)(de)(de)(de)基本(ben)(ben)應(ying)用，為(wei)實(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)現(xian)(xian)在某(mou)(mou)型(xing)產(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)品(pin)裝(zhuang)配生(sheng)(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)線(xian)(xian)(xian)(xian)(xian)內(nei)(nei)全(quan)(quan)(quan)面實(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)時(shi)(shi)監控(kong)(kong)(kong)(kong)(kong)(kong)、管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)理(li)(li)，并(bing)預留(liu)后續可(ke)以(yi)(yi)實(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)現(xian)(xian)與上級管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)控(kong)(kong)(kong)(kong)(kong)(kong)系(xi)(xi)(xi)統(tong)(tong)(tong)的(de)(de)(de)(de)(de)集成。圖(tu)2為(wei)生(sheng)(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)線(xian)(xian)(xian)(xian)(xian)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)控(kong)(kong)(kong)(kong)(kong)(kong)系(xi)(xi)(xi)統(tong)(tong)(tong)用戶(hu)(hu)所需(xu)(xu)(xu)的(de)(de)(de)(de)(de)主(zhu)要功(gong)能(neng)(neng)框(kuang)架(jia)。根(gen)據(ju)(ju)(ju)(ju)(ju)該(gai)框(kuang)架(jia)，產(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)線(xian)(xian)(xian)(xian)(xian)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)控(kong)(kong)(kong)(kong)(kong)(kong)系(xi)(xi)(xi)統(tong)(tong)(tong)應(ying)當包(bao)括(kuo)但不限于以(yi)(yi)下(xia)的(de)(de)(de)(de)(de)建設(she)目標(biao)：（1）采(cai)(cai)(cai)用標(biao)準化、模塊(kuai)(kuai)(kuai)化、柔性化的(de)(de)(de)(de)(de)生(sheng)(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)理(li)(li)念構建某(mou)(mou)型(xing)產(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)品(pin)裝(zhuang)配生(sheng)(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)線(xian)(xian)(xian)(xian)(xian)的(de)(de)(de)(de)(de)產(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)線(xian)(xian)(xian)(xian)(xian)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)控(kong)(kong)(kong)(kong)(kong)(kong)系(xi)(xi)(xi)統(tong)(tong)(tong)；（2）以(yi)(yi)產(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)線(xian)(xian)(xian)(xian)(xian)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)控(kong)(kong)(kong)(kong)(kong)(kong)系(xi)(xi)(xi)統(tong)(tong)(tong)為(wei)依托，實(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)現(xian)(xian)生(sheng)(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)制造現(xian)(xian)場設(she)備的(de)(de)(de)(de)(de)實(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)時(shi)(shi)數(shu)(shu)據(ju)(ju)(ju)(ju)(ju)采(cai)(cai)(cai)集，實(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)現(xian)(xian)物流、工(gong)藝(yi)(yi)(yi)(yi)、生(sheng)(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)、人(ren)員、檢(jian)(jian)(jian)(jian)測(ce)等(deng)全(quan)(quan)(quan)流程(cheng)(cheng)(cheng)數(shu)(shu)據(ju)(ju)(ju)(ju)(ju)的(de)(de)(de)(de)(de)采(cai)(cai)(cai)集匯(hui)總(zong)，形成生(sheng)(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)全(quan)(quan)(quan)過(guo)(guo)程(cheng)(cheng)(cheng)數(shu)(shu)據(ju)(ju)(ju)(ju)(ju)鏈，基本(ben)(ben)實(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)現(xian)(xian)車間生(sheng)(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)過(guo)(guo)程(cheng)(cheng)(cheng)的(de)(de)(de)(de)(de)無紙化、透明化；（3）應(ying)用車間級電(dian)子(zi)看板、工(gong)位(wei)(wei)計(ji)算機(ji)等(deng)可(ke)視(shi)化管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)理(li)(li)工(gong)具輔助車間的(de)(de)(de)(de)(de)生(sheng)(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)活動(dong)(dong)(dong)，實(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)現(xian)(xian)生(sheng)(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)全(quan)(quan)(quan)過(guo)(guo)程(cheng)(cheng)(cheng)監控(kong)(kong)(kong)(kong)(kong)(kong)，質量(liang)全(quan)(quan)(quan)過(guo)(guo)程(cheng)(cheng)(cheng)追溯(su)(su)。從(cong)而提(ti)高企業的(de)(de)(de)(de)(de)生(sheng)(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)運營(ying)(ying)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)控(kong)(kong)(kong)(kong)(kong)(kong)能(neng)(neng)力，實(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)現(xian)(xian)經營(ying)(ying)生(sheng)(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)決策(ce)的(de)(de)(de)(de)(de)科學(xue)化，提(ti)高生(sheng)(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)經營(ying)(ying)效率(lv)和(he)(he)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)理(li)(li)效率(lv)。為(wei)實(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)現(xian)(xian)以(yi)(yi)上目標(biao)，在生(sheng)(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)前，產(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)線(xian)(xian)(xian)(xian)(xian)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)控(kong)(kong)(kong)(kong)(kong)(kong)系(xi)(xi)(xi)統(tong)(tong)(tong)需(xu)(xu)(xu)實(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)現(xian)(xian)工(gong)藝(yi)(yi)(yi)(yi)數(shu)(shu)據(ju)(ju)(ju)(ju)(ju)庫管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)理(li)(li)模塊(kuai)(kuai)(kuai)，實(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)現(xian)(xian)產(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)線(xian)(xian)(xian)(xian)(xian)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)控(kong)(kong)(kong)(kong)(kong)(kong)系(xi)(xi)(xi)統(tong)(tong)(tong)所需(xu)(xu)(xu)的(de)(de)(de)(de)(de)統(tong)(tong)(tong)一(yi)數(shu)(shu)據(ju)(ju)(ju)(ju)(ju)源。工(gong)藝(yi)(yi)(yi)(yi)數(shu)(shu)據(ju)(ju)(ju)(ju)(ju)庫管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)理(li)(li)模塊(kuai)(kuai)(kuai)的(de)(de)(de)(de)(de)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)理(li)(li)對(dui)(dui)(dui)(dui)象包(bao)含了(le)用戶(hu)(hu)所需(xu)(xu)(xu)的(de)(de)(de)(de)(de)工(gong)藝(yi)(yi)(yi)(yi)數(shu)(shu)據(ju)(ju)(ju)(ju)(ju)庫的(de)(de)(de)(de)(de)全(quan)(quan)(quan)部(bu)(bu)數(shu)(shu)據(ju)(ju)(ju)(ju)(ju)信(xin)息(xi)(xi)(xi)(xi)，主(zhu)要包(bao)括(kuo)零部(bu)(bu)件信(xin)息(xi)(xi)(xi)(xi)、產(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)品(pin)信(xin)息(xi)(xi)(xi)(xi)、工(gong)裝(zhuang)信(xin)息(xi)(xi)(xi)(xi)、工(gong)具以(yi)(yi)及(ji)量(liang)具信(xin)息(xi)(xi)(xi)(xi)、設(she)備信(xin)息(xi)(xi)(xi)(xi)、工(gong)藝(yi)(yi)(yi)(yi)流程(cheng)(cheng)(cheng)信(xin)息(xi)(xi)(xi)(xi)、檢(jian)(jian)(jian)(jian)測(ce)結(jie)果、人(ren)員信(xin)息(xi)(xi)(xi)(xi)等(deng)，工(gong)藝(yi)(yi)(yi)(yi)數(shu)(shu)據(ju)(ju)(ju)(ju)(ju)庫管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)理(li)(li)模塊(kuai)(kuai)(kuai)提(ti)供了(le)工(gong)藝(yi)(yi)(yi)(yi)編輯功(gong)能(neng)(neng)，用戶(hu)(hu)可(ke)方便(bian)地對(dui)(dui)(dui)(dui)這些關(guan)鍵生(sheng)(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)元素(su)進(jin)行(xing)(xing)編輯整改保存。在生(sheng)(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)過(guo)(guo)程(cheng)(cheng)(cheng)中(zhong)，產(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)線(xian)(xian)(xian)(xian)(xian)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)控(kong)(kong)(kong)(kong)(kong)(kong)系(xi)(xi)(xi)統(tong)(tong)(tong)需(xu)(xu)(xu)實(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)現(xian)(xian)生(sheng)(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)控(kong)(kong)(kong)(kong)(kong)(kong)模塊(kuai)(kuai)(kuai)，接收(shou)上級系(xi)(xi)(xi)統(tong)(tong)(tong)已排產(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)計(ji)劃(hua)(hua)，驅動(dong)(dong)(dong)產(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)線(xian)(xian)(xian)(xian)(xian)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)控(kong)(kong)(kong)(kong)(kong)(kong)系(xi)(xi)(xi)統(tong)(tong)(tong)的(de)(de)(de)(de)(de)執行(xing)(xing)，在無法接受(shou)上系(xi)(xi)(xi)統(tong)(tong)(tong)排產(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)計(ji)劃(hua)(hua)的(de)(de)(de)(de)(de)情況下(xia)，產(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)線(xian)(xian)(xian)(xian)(xian)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)控(kong)(kong)(kong)(kong)(kong)(kong)系(xi)(xi)(xi)統(tong)(tong)(tong)本(ben)(ben)身(shen)亦可(ke)自(zi)行(xing)(xing)計(ji)劃(hua)(hua)工(gong)單(dan)、工(gong)序計(ji)劃(hua)(hua)及(ji)排產(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)以(yi)(yi)及(ji)生(sheng)(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)計(ji)劃(hua)(hua)調(diao)度。生(sheng)(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)控(kong)(kong)(kong)(kong)(kong)(kong)過(guo)(guo)程(cheng)(cheng)(cheng)包(bao)含工(gong)藝(yi)(yi)(yi)(yi)裝(zhuang)配信(xin)息(xi)(xi)(xi)(xi)、設(she)備信(xin)息(xi)(xi)(xi)(xi)、在線(xian)(xian)(xian)(xian)(xian)檢(jian)(jian)(jian)(jian)測(ce)信(xin)息(xi)(xi)(xi)(xi)、人(ren)員信(xin)息(xi)(xi)(xi)(xi)等(deng)對(dui)(dui)(dui)(dui)工(gong)位(wei)(wei)的(de)(de)(de)(de)(de)推送，以(yi)(yi)及(ji)各(ge)工(gong)位(wei)(wei)的(de)(de)(de)(de)(de)實(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)時(shi)(shi)狀(zhuang)(zhuang)態數(shu)(shu)據(ju)(ju)(ju)(ju)(ju)采(cai)(cai)(cai)集，并(bing)根(gen)據(ju)(ju)(ju)(ju)(ju)生(sheng)(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)過(guo)(guo)程(cheng)(cheng)(cheng)中(zhong)的(de)(de)(de)(de)(de)各(ge)類(lei)數(shu)(shu)據(ju)(ju)(ju)(ju)(ju)，人(ren)工(gong)或自(zi)動(dong)(dong)(dong)產(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)生(sheng)(sheng)(sheng)(sheng)(sheng)(sheng)預警，保證(zheng)產(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)線(xian)(xian)(xian)(xian)(xian)異常能(neng)(neng)夠(gou)被快速解決，將異常影響降到(dao)最低；采(cai)(cai)(cai)集到(dao)的(de)(de)(de)(de)(de)各(ge)類(lei)信(xin)息(xi)(xi)(xi)(xi)，包(bao)括(kuo)人(ren)機(ji)料法環(huan)等(deng)生(sheng)(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)要素(su)，都與產(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)品(pin)綁(bang)定，可(ke)實(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)現(xian)(xian)生(sheng)(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)要素(su)與產(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)品(pin)的(de)(de)(de)(de)(de)質量(liang)正反追溯(su)(su)。此外，生(sheng)(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)控(kong)(kong)(kong)(kong)(kong)(kong)模塊(kuai)(kuai)(kuai)將對(dui)(dui)(dui)(dui)生(sheng)(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)制造過(guo)(guo)程(cheng)(cheng)(cheng)數(shu)(shu)據(ju)(ju)(ju)(ju)(ju)進(jin)行(xing)(xing)分(fen)類(lei)成組跟蹤，實(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)現(xian)(xian)的(de)(de)(de)(de)(de)歷史追溯(su)(su)和(he)(he)統(tong)(tong)(tong)計(ji)分(fen)析，積累科學(xue)的(de)(de)(de)(de)(de)期量(liang)標(biao)準，對(dui)(dui)(dui)(dui)于檢(jian)(jian)(jian)(jian)測(ce)信(xin)息(xi)(xi)(xi)(xi)，產(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)線(xian)(xian)(xian)(xian)(xian)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)控(kong)(kong)(kong)(kong)(kong)(kong)系(xi)(xi)(xi)統(tong)(tong)(tong)將對(dui)(dui)(dui)(dui)檢(jian)(jian)(jian)(jian)測(ce)照(zhao)片(pian)等(deng)數(shu)(shu)據(ju)(ju)(ju)(ju)(ju)保留(liu)二次開(kai)發接口，方便(bian)今后進(jin)行(xing)(xing)大數(shu)(shu)據(ju)(ju)(ju)(ju)(ju)應(ying)用的(de)(de)(de)(de)(de)開(kai)發，系(xi)(xi)(xi)統(tong)(tong)(tong)可(ke)根(gen)據(ju)(ju)(ju)(ju)(ju)大數(shu)(shu)據(ju)(ju)(ju)(ju)(ju)應(ying)用算法自(zi)動(dong)(dong)(dong)判(pan)斷檢(jian)(jian)(jian)(jian)測(ce)內(nei)(nei)容(rong)是否合格，并(bing)提(ti)示報警。

4數字孿生系統

通(tong)過(guo)數字(zi)化(hua)產(chan)(chan)線的(de)(de)標準能力(li)模(mo)型(xing)定(ding)義(yi)和(he)產(chan)(chan)品工(gong)藝(yi)要(yao)求，可(ke)以(yi)進(jin)(jin)行(xing)工(gong)位之間的(de)(de)平衡計(ji)算。基(ji)于工(gong)廠模(mo)型(xing)和(he)產(chan)(chan)品模(mo)型(xing)進(jin)(jin)行(xing)仿真的(de)(de)方(fang)案(an)，通(tong)過(guo)工(gong)程(cheng)師設計(ji)的(de)(de)靜態的(de)(de)三維(wei)模(mo)型(xing)，根據(ju)(ju)理論(lun)上(shang)(shang)的(de)(de)工(gong)藝(yi)以(yi)及節拍(pai)時(shi)(shi)間進(jin)(jin)行(xing)自(zi)動仿真的(de)(de)設計(ji)分析(xi)，在(zai)和(he)產(chan)(chan)品的(de)(de)實(shi)際(ji)生(sheng)產(chan)(chan)過(guo)程(cheng)中的(de)(de)信息(xi)是脫(tuo)節的(de)(de)。為(wei)(wei)了能夠反映出(chu)生(sheng)產(chan)(chan)過(guo)程(cheng)中的(de)(de)實(shi)際(ji)狀態，及我們認為(wei)(wei)在(zai)第二期需要(yao)實(shi)現，即(ji)關鍵指標監(jian)控和(he)過(guo)程(cheng)能力(li)評估。具體說明如下：通(tong)過(guo)采集生(sheng)產(chan)(chan)線上(shang)(shang)的(de)(de)各(ge)個站位上(shang)(shang)設備(bei)的(de)(de)實(shi)時(shi)(shi)監(jian)控信息(xi)，實(shi)現實(shi)時(shi)(shi)可(ke)視化(hua)的(de)(de)全(quan)程(cheng)監(jian)控模(mo)式，一(yi)旦設備(bei)存(cun)在(zai)任何的(de)(de)故(gu)障(zhang)信息(xi)，可(ke)通(tong)過(guo)數字(zi)孿生(sheng)實(shi)時(shi)(shi)查(cha)看故(gu)障(zhang)信息(xi)，人工(gong)可(ke)根據(ju)(ju)報警信息(xi)快速做出(chu)故(gu)障(zhang)判(pan)斷，同時(shi)(shi)可(ke)實(shi)時(shi)(shi)監(jian)控整(zheng)體設備(bei)上(shang)(shang)實(shi)時(shi)(shi)節拍(pai)，實(shi)現穩定(ding)并(bing)不斷優(you)化(hua)的(de)(de)生(sheng)產(chan)(chan)管理能力(li)提(ti)升。

5AGV智能物流系統

隨(sui)著人力成本費(fei)用(yong)(yong)的不斷提高(gao)，使用(yong)(yong)大量(liang)勞動力的傳統制(zhi)造(zao)業(ye)，面臨的壓(ya)力越來越大。在這(zhe)背景下(xia)智能工(gong)(gong)(gong)廠(chang)逐漸成為(wei)制(zhi)造(zao)業(ye)轉(zhuan)型的方向，機(ji)器人組成的智能工(gong)(gong)(gong)廠(chang)可大幅減少生產線(xian)人工(gong)(gong)(gong)干預，提高(gao)生產效率。在智能工(gong)(gong)(gong)廠(chang)企業(ye)生產流程中(zhong)，AGV智能物流配送系統打通了原材料(liao)中(zhong)倉庫與生產線(xian)、各(ge)個(ge)產線(xian)之間以及線(xian)尾(wei)至(zhi)成品倉等(deng)環(huan)節，在智能工(gong)(gong)(gong)廠(chang)起到至(zhi)關重要(yao)的作(zuo)用(yong)(yong)。

6結語

構建智能制(zhi)造(zao)(zao)工廠既降低(di)了生(sheng)產(chan)成(cheng)本，又(you)提升生(sheng)產(chan)效率(lv)，同(tong)時也規避人員傳統操作引發的安(an)全隱患。通(tong)過對(dui)生(sheng)產(chan)制(zhi)造(zao)(zao)過程(cheng)各環節的全面數據采集和分析，企業可(ke)以(yi)發現(xian)生(sheng)產(chan)瓶(ping)頸(jing)和產(chan)品缺陷等(deng)問題，提高(gao)生(sheng)產(chan)效率(lv)和產(chan)品質量。

參考文獻

[1]劉強.智能制(zhi)造理(li)論體系架構研究[J].中國(guo)機械工(gong)程,2020,31(01):24-36.

[2]李福,吳益飛,孔維(wei)一,王(wang)海梅,郭毓(yu).數字孿生趨勢下機器(qi)人虛擬仿真實驗建設[J].實驗技術與(yu)管理(li),2021,38(10):265-268+287.

[3]汪(wang)嶸明.基于智慧WMS第三(san)方物(wu)流企業成本控制研究[J].中國(guo)物(wu)流與(yu)采(cai)購,2021(15):62.

作(zuo)者：莊勇 單位：上(shang)海電器(qi)科學研究所